Workforce
LiveOne ID card per worker, scanned at the gate and again in the department. The guard sees the worker's photo with every scan, and a card can't be made from a worker number alone.
Workforce in detailSelviKumaravel
ID: 1042 | Spinning
For spinning mills
The digital twin for spinning mills
EuforiTex follows every worker from the gate scan to the shift register. Late starts, overlong breaks and HR deductions come off the hours as they happen, each with its reason on record. Attendance and machine allocation are in use today; production and quality tracking come next.
Example shift
M. Vijay
1302 · Spinning
Scan accepted. His photo shows on the guard's phone, so a borrowed card stands out.
- 06:08Gate in
- 06:12Floor check-in, shift starts 06:00Late start −12 min
- 10:05Break till 10:55, 30 min allowedOver break −20 min
- 14:30Floor check-out
- 14:34Gate out
- Next dayApproved deduction: off the floorNon-work −30 min
Shift register · 1302 · Shift A
- Start
- 06:12
- End
- 14:30
- Gross
- 8.30
- Break
- 0.83
- Adj
- -0.50
- Total
- 7.47
Paper muster 8.50 h. Counted 7.47 h. The 1.03 h gap is itemised above, and the day is flagged "Exceeded break by 20m".
What the twin covers, and what's next
Read from the bottom up. Each layer is built on the records of the one below it.
- L1
People
LiveEvery worker identified by card at the gate and in the department, with rosters, leave and hours in one record.
- L2
Machines
Rolling outEvery frame registered with a QR tag. Siders assigned side by side and counted for incentives.
- L3
Production
RoadmapShift readings entered by scanning the machine's tag, checked against limits before they're saved.
- L4
Insight
RoadmapQuality faults traced back to the upstream machine that caused them.
Modules
Attendance
LiveLate starts and overlong breaks come off the hours as they happen. HR can credit or deduct hours for any worker on any day, or deduct a stoppage from a whole shift in one entry, and payroll sees the reason for each.
Attendance in detailShift Register · .xlsxExample data
| ID | Name | Dept | Shift | Start | End | Gross (Hrs) | Break (Hrs) | Adj (Hrs) | Total Hours | Remarks |
|---|---|---|---|---|---|---|---|---|---|---|
| 1042 | K. Selvi | Spinning | A | 05:52 | 14:34 | 8.70 | 0.50 | -0.58 | 8.12 | Power cut 11:20 to 11:55 |
| 1215 | S. Karthik | Carding | A | 05:51 | 14:32 | 8.68 | 0.50 | -0.58 | 8.10 | Power cut 11:20 to 11:55 |
| 0763 | R. Kannan | Packing | C | 21:58 | 06:02 | 8.07 | 0.50 | 0.00 | 8.07 | |
| 1288 | M. Lakshmi | Packing | General | 0.00 | 0.00 | 0.00 | 0.00 | Weekly off |
Shop floor
Rolling outSupervisors put a sider on each side of a frame, every shift. Incentive counts come straight from those assignments.
Shop floor in detailRing frame · Shift AExample data
RF 01
LeftK. Selvi
RightK. Selvi
RF 02
LeftK. Selvi
RightM. Vijay
RF 03
LeftM. Vijay
RightM. Vijay
RF 04
LeftA. Devi
RightNo sider
Sides today
- K. Selvi3
- M. Vijay3
- A. Devi1
Production
RoadmapShift readings checked before they're saved, and quality faults traced back to the machine that caused them.
Talk to us about early accessRF 03 · shift readingPlanned
Delivery speed (m/min)Filled from last shift
Hank meter reading
Efficiency (%)104 · over the limit, not saved
Mill rules, built in
Overnight shifts
Night shifts cross midnight. If someone forgets to scan out and turns up the next morning, yesterday's shift is closed at their last gate exit instead of running all night.
Rotating rosters
Each worker's shift and weekly off come from the roster you already circulate, whether it rotates every 14 days or every 28.
Double scans
A second scan within a minute at the gate, or two minutes on the floor, is ignored, so nobody's hours are counted twice.
Corrections
Corrections go in as adjustments, so the original scans stay on record.
How your data is protected
Security details- Encryption
- Your data is encrypted whenever it moves, and every daily backup is encrypted too.
- Access by role
- Each person sees only what their role allows, so your supervisors can't see what your managers can. Access can also be limited to particular units.
- Sign-in
- Each person signs in with a one-time code sent to their own email, so there are no passwords to share.
- Records
- Nobody in your mill can edit or delete a scan. A correction is added beside it, with the reason and who made it.
- Personal data
- Never sold, and never used for advertising.
Start with one module
You can start with attendance on its own. Machines and production use the same worker records, so they plug in when you're ready.
- AttendanceLive
- MachinesRolling out
- ProductionRoadmap